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Showing posts with label vertical machining centres. Show all posts
Showing posts with label vertical machining centres. Show all posts

Monday, 22 April 2013

Breton, from stone to hydrogen; 50 years of machinery and innovation

The leader in the work centre field, throws down the gauntlet in the new fuel cell market.

And the company tempts top archistars with maxi-gres for skyscrapers.

TREVISO — The pinnacle of production, breaking new ground based on fifty years of experience,  the fluorinated titanium dioxide is a powder which, when used as an electrolyte multiplies the output of batteries and hydrogen fuel cells, like those used in electric and hydrogen cars. 
So what's that got to do, I hear you say, with the story of Breton, the company from Castello di Godego, in the province of Treviso that took the marble and granite machinery sector by storm in the 70's when they invented engineered stone and an entirely new industrial sector with its high-speed work centres? Quite a lot, because innovation is in the DNA of this company, which in 2013 celebrates fifty years at the head of a group with a forecast turnover for 2013 of over 170 million euro, employing 700 people in 4 production units in Veneto («We've never delocalized - they say in the company - because you just can't beat Italian quality»). In the last 4 years this company has invested 58 million euro in the refurbishing of its works and machinery, the name of which (Bre-ton) is the abbreviation of two words (Brevetti Toncelli). 

Simply put, Breton’s goal is not just to build machines, but to offer something new. It's always been their goal, ever since the company was established by the founding father Marcello Toncelli, awarded the Order of Merit for Labour. He passed away ten years ago, but in Breton his spirit lives on, and he's fondly remembered; always curious to know more, poking his nose into the research centre with new ideas and encouragement.
A story in a story, that of his life. Born in Piombino (Tuscany), at a young age he moved with his parents to Trentino when his father was sent to the mountains for health reasons. After the war he went to work down the mines in Belgium, and then moved back to Italy to work as an accountant in Bassano. Toncelli made his way in the years of the boom. He set up his own business, fitting parquet and marble floors. There were no machines to cut it, but that didn't stop him. «I'll make them», he said, and fifty years later, this same intuition has now led to titanium dioxide. «Breton was offered this opportunity purely by chance - says Luca Toncelli, the company chairman, and the second generation at the head of the company with his brother Dario -. A Russian customer told us of a scientist who couldn't find a sponsor to fund his work. We've been working on the project with Padua University for ten years now: we're currently building a pilot plant after having patented the process to produce electrolyte». This is the chemical component that converts hydrogen into electrical energy in fuel cells: the Breton roduct should mean a huge difference in terms of yield and make overheating a thing of the past. It may even pave the way with a cost-effective means of using hydrogen as an energy source.

«In two years - explains Toncelli - we'll be ready. In other words, we'll have to decide whether to sell the machinery for making the electrolyte, produce electrolyte ourselves, or start making fuel cells and batteries». Whatever the choice, it'll be something completely new compared to what the company’s done until now. 
Over the years they've made their name as a leader in the machinery sector, at first with marble and granite cutting and shaping machines (35% of the turnover), and in recent years they've added high-speed work centres to the line for machining materials ranging from steel to light alloys or engineered stone. 
These work centres have been the choice of customers such as Red Bull in Formula One, who bought four for moulding and building parts of their F1 car bodies, not to mention car makers Toyota and Volkswagen, or the American helicopter manufacturer Sikorsky, who chose these work centres for machining the tips of their blades, or Boeing who uses the work centres to produce the carbon fibre doors of its planes. 
The company’s heart however lies in engineered stone, the patented technology that made Breton a household name the whole world over. From kitchen sinks to floors, wall tiles for indoor and outdoor compositions, this unique engineered material made of crushed quartz quarry fragments bonded together with resins or cement, commonly called engineered stone, has created not only a niche but a market of its own. An evolution over the last thirty years, from the 70's to today, an idea to create a product that matches the beauty of natural stone.
Some twenty or so companies have been established all over the world, with 60 plants employing over six thousand people, with more than fifty thousand working in ancillary industries. And the innovation of the stone and coverings never stops. For some it's true, there may well be a crisis, but Breton never looks back and has in fact just opened a new company called Lapitec in Vedelago, with a surface area of 100,000 m2. Here, they've installed their biggest and latest hi-tech plant for producing maxi-slabs of ceramic stone (3.4 x 1.5 m). The idea is to exploit a truly exceptional solution in the coverings sector for skyscrapers and major public works, but also for the furnishing sector, by putting this solution directly on the plate of the biggest names in architecture (and it's already a winner for archistar Philip Starck). An excellent opportunity, also for the first 25 employees who found work in this time of crisis: a number which could soon rise to 150.


Breton picks up the gauntlet, and once again comes up with something new.  
(Translation of article in the Corriere del Veneto Sunday 17 February 2013) 

Wednesday, 29 August 2012

Future is unpredictable, that’s why we go Multitasking

We interviewed Ludwig Henkes, Managing Director of Capaul.

Which are the main reasons why you chose Breton? 
Breton gave us support right from the beginning helping to identify the most proper technical solution, customizing a proven product according to our needs.
The availability of a local support by Breton (Tecmo) eased this definition process and gave us the confidence that in any moment we will be able to trust on a competent and quick partner.
Which criteria were the key ones to drive your choice on MAXIMA 2000? 
Our company believes in the future and invests continuously on the development of its business, setting no limits to its applications.
For this reason we were looking for a solution granting high versatility, productivity, responding not only to today’s demands but also capable to give us the flexibility to adapt to a rapidly evolving market.
We focused since the beginning on mill turn machines, as they clearly better accomplished to the above requisites.
We wanted a very rigid and precise machine with wide working areas that could also reduce setup times.

With the help of FRAUNHOFER Institute and RWTH Aachen we submitted the shortlisted machines to severe tests of rigidity, precision and frequency response.
At the end of these analyses it was fairly easy for us to confirm MAXIMA as the best choice.

What are you expecting from the partnership with Breton? 
We look forward to seeing the same professionalism and expertise demonstrated in the first phase to be confirmed in the years ahead.
Breton represents for us not only a quality supplier but may act also as a commercial partner through which we are already increasing the visibility of our brand on the market and we expect to further develop our sales.

































For more INFO click Here.
By-by
Sergio Prior

Friday, 27 July 2012

A brief report on Breton Open House

During the Open House that took place in Castello di Godego from 5 up to 7 July 2012, Breton SpA introduced some ground-breaking machines and machining technologies applied to various fields: aerospace, automotive, motor racing and mechanics in general.


Some figures:

- 3 days, 45.000m2 available for visits, exhibits on 2.100m2
- More than 200 visitors from 12 countries

- 17 exhibited machines and 9 machining examples on 6 different business fields


- world preview of 2 brand-new machining technologies

- almost 500kg of chips produced

- 6 technological areas with partners exhibiting their solutions

Visitors could also see new machines that Breton recently purchased for its production departments . . .



. . .and especially the way we work at Breton.
For those who could not attend the event, here are some pictures.
By-by
Sergio Prior

Wednesday, 18 July 2012

Breton China

An interview with Mr Riccardo FalchettoBreton China Manager




















How many people are in the Breton China team?
Currently, the Breton China team consists of 8 people, both Italians and from other countries, all of whom are selected to be part of a highly efficient and competent team.

What sort of services do you offer?
Breton China offers above all a commercial service for promotional and sales purposes. But in our branch  our customers can also benefit from a speedy assistance and machine installation service, with personnel trained directly by Breton SpA. We will soon also have a spare parts warehouse to offer the fastest repair services. This is further commitment to our customers in the Far East to guarantee fast response times to meet any requirements with our equipment and technicians.

What are the characteristics of the Chinese market?
The Chinese market is now the most important market in the world for machine tool users. The leading sectors are the Aeronautical and molding/modelling sectors. The aeronautical sector is essentially dominated by big, state-owned companies, but in the last two years many private companies and private/public companies have also been established with a promising outlook in subcontracting and commission manufacturing. Breton China operates in the molding sector, where the companies are private and look above all for products of quality, so it's been fairly easy to establish profitable business relations, while in the aeronautical sector dominated by state-owned companies we have been developing a network of relations that starts to bear fruit; public relations are essential in an institutional context such as this in Asia.

What sort of development do you envisage in the sector you are operating in?
We expect it to be very promising. Breton China was established 2 years ago. In July we'll deliver 4 machines, and will have installed 10 machines by the end of the year. We expect to triple sales over the next 2 years.

Do you operate also in other Asian countries? Do you have any contacts in neighbouring countries for example-
We've sold machines in Pakistan and Singapore, but our focus is on China also due to the size of the country. In the molding sector alone there are around 35,000 companies. It's a strategic market for those looking to the future.

What are Chinese customers like to work with?
The big state-owned companies tender contracts to purchase machinery.  The lowest bid does not always win the orders. They usually buy products they've used in the past and don't really put their trust in something new. These difficulties can only be solved with a methodical and convincing action directly "in situ" for satisfactory, long-term results. Customer relations are essential, and Breton has just what it takes to be the very best partner. 
Thank Mr. Falchetto
By-by
Sergio Prior

Thursday, 5 January 2012

Matrix and Flymill Breton: the ideal machines to work the molds


 

Matrix and Flymill, are high-speed vertical machining centre designed and manufactured by Breton ideal for moulds production especially for the automotive market.
As you can see from the pictures, Matrix and Flymill, high-speed vertical machining centre Breton are ideal for working molds.

















Click here for more INFO

Thursday, 13 January 2011

EAGLE 5 axis vertical high-speed machining centre designed for light alloys, composite materials and resin

EAGLE is a 5 interpolated axes work centre with a gantry structure and mobile crossbeam: the perfect solution when high-speed machining operations are required for milling aluminium and engineered materials.
This machining centre is specially designed for machining complex 3-D components for the aviation industry.


EAGLE has a choice of configurations enabling to perform even the most demanding jobs with maximum flexibility, performance and efficiency, with work ranges spanning from 2.500x2.000Fthe twistx1.000mm up to 20.000x5.000x2.500mm and over, with a twin crossbeam and twin ram for pendular works.
Rigidity and high dynamics are distinctive features of this work centre, which make it ideal for machining a wide range of components and products at extremely high speeds and with maximum milling performance.
Thanks to the speed of the linear axes which reach up to 85m/min and to the symmetrical rotary tilting head with continuous rotation of the "C" axis and 0° to +115° rotation of the "A" axis, EAGLE offers the operators the possibility of performing the 5-axes machining of complex profiles, ensuring maximum precision and machine dynamics when milling undercuts.

The twist head, which can be positioned at any angle, allows for mounting a spindle up to 40kW and with rotation speed up to 28.000 rpm, providing this machining centre with outstanding milling efficiency and performance.

The closed structure and drive assemblies which are all mounted on the top part of the machine, ensure maximum operator safety and remarkable precision, performance and reliability during the machining.





For info and requests about the vertical machining centre Breton EAGLE write to mail@breton.it.
We’ll get back to you promptly.
Well, that’s all for today, thanks for your attention.
Bye-bye
Sergio Prior