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Showing posts with label Gleason bevel gears. Show all posts
Showing posts with label Gleason bevel gears. Show all posts
Monday, 6 August 2012
Friday, 30 September 2011
Monday, 18 July 2011
BULL'S EYE CENTRED - part 2
HIGH FLIERS
Nearly all of Breton machines are dedicated to the civil aviation and aerospace industries: Eagle, Raptor, Matrix, Flymill, Titan, Xceeder, Ultrix are all work centres designed and developed to machine different materials and different size workpieces.
For example when machining lightweight structures for aviation especially in resin and composite materials the 5-axis Eagle and Raptor work centres are the ideal choice.
Thanks to their structure (interpolated 5-axis mobile gantry beam) these machines are perfect for milling, trimming, edging and boring complex 3D workpieces offering maximum machining precision when performing undercuts.
For example when machining lightweight structures for aviation especially in resin and composite materials the 5-axis Eagle and Raptor work centres are the ideal choice.
Thanks to their structure (interpolated 5-axis mobile gantry beam) these machines are perfect for milling, trimming, edging and boring complex 3D workpieces offering maximum machining precision when performing undercuts.
Rigidity and high dynamics are distinctive features of these machines making them ideal for machining a multitude of components and products at high speeds with maximum milling performance.
Breton holds the patent for its exclusive Metalquartz technology which applied to its high speed machining centres improves overall and all around machine and machining performance.
Amongst the machines presented at the Aerospace Meeting 2011 in Kuala Lumpur, was Titan a new product designed and developed for machining and milling high-performance alloys and titanium.
Titan This range consists of 3 models with a mobile gantry structure with 5 interpolated axes and which differ in terms of vertical and transverse travel (from 2500mm up to 4000mm), whereas longitudinal travel spans from 3000mm up to 8000mm and over upon specific request.
These machines have been designed for high-speed machining requirements when milling titanium and high-performance alloys, steel and light alloys.
Titan is designed for machining complex 3-D (prism) workpieces which require various operations as milling, boring and tapping satisfying production requirements across a broad range of applications in the aeronautical, energy, die manufacturing and precision engineering industries.
To satisfy specific production requirements of the civil aviation and aerospace industries it is of utmost importance to be able to not only machine and mill highly complex components but all in turnaround production times whilst maintaining superior standards of quality. And Breton knows this.
There are four models in the 5-axis Flymill range: 1000, 1300, 1600 and 2000. The main difference between the models is vertical and horizontal travel – 2500mm, 4000 mm and 3500mm – whereas longitudinal travel spans from 2000mm to 8000mm and over.
The twist heads, with a continuous rotation of axis C, axis A rotation from -105° up to +120°, rotational speed up to 100 rpm and 40kW electrospindle, make this solution the perfect choice for high-speed machining operations of complex workpieces as it operates along the 3 dimensions in simultaneous. Machine operation and programming is simple and user friendly.
The Flymill range of CNC vertical work centres has been designed to offer the end user an amp work area all in a compact design becoming the perfect choice when factory space is at a premium. The wide choice of accessories allow customers to customise the machine to satisfy specific production requirements.
Matrix is the new range of Breton machining centres, with a mobile crossbeam designed and developed in.-house, to satisfy the new high-speed machining requirements and demand of the aerospace industry.
Matrix thanks to the various machine configurations and choice of models offered it is possible to have axis X from 2500 mm up to 3900 mm, axis Y starting from 2000mm up to 8000 mm and axis Z from 1000 mm up to 1600 mm, and the perfect solution for machining medium and large size workpieces in special alloys, steel, aluminium, resin and composite materials. 
Xceeder is the range of work centres Breton offers for high-speed machining requirements satisfying the most demanding customers in the civil aviation and aerospace industries.
The gantry structure, Metalquartz technology and rotary tilting table with direct drive are significant and important features for demanding production needs all in a compact design.
The gantry structure, Metalquartz technology and rotary tilting table with direct drive are significant and important features for demanding production needs all in a compact design.
Maxima is a vertical multi-purpose 6-axis high-speed machining centre designed for milling and turning operations and machines parts with diameters up to 3500 in superalloys (titanium, Inconel etc), steel, aluminium and composites.
The linear axes can reach speeds of up to 60 m/min and worktable rotary speeds of up to 500 rpm. The axes are structurally robust and the milling/turning worktable can be supplied with diameters of up to 3000mm, operational torques up to 28000 Nm and loading capacities of 12000 kg.
The automatic high-speed 5-axis Breton Ultrix range is designed for milling, turning and gauging workpieces with diameters measuring up to 1200mm. The Ultrix work centre is fitted with a powerful 75 kW spindle, 300 Nm, 14000 rpm and a specific software for manufacturing gears.
This is Breton’s fully-automated answer to satisfy high quality production standards and machining precision for producing small to medium size workpieces.For info and price write to mail@breton.it.
(by TECNE' june)
BULL'S EYE CENTRED - part 1
Innovative products incorporating that technology which has made Breton one of the leading enterprises on the world market for work centres.
The Breton range of machines are acknowledged worldwide for the superior quality technology, their excellent production performance, the innovative solutions offered and unequalled quality of the products and services this company provides to each individual customer.
The Breton range of machines are acknowledged worldwide for the superior quality technology, their excellent production performance, the innovative solutions offered and unequalled quality of the products and services this company provides to each individual customer.
If 2010 is to be remembered as a difficult year for many industries and with many companies hit by the international crisis, the aerospace market, instead, moves in its own direction. This specific industry is tied to long-term projects which are affected marginally by economic trends and crisis.
The reason is because it takes around 10 years to design, develop, build and market a new plane.
In fact, the majority of new work orders commissioned to Breton in 2010 came from the civil aviation and aerospace industries.
Breton, located in Castello di Godego (TV), in just a few years has become a key manufacturer of CNC work centres, a position which it still holds today at an international level. The key to success?
Research and development, words that are certainly not rhetorical for Breton.
The company employs about 620 people and has its own in-house research unit and the mechanical and electronic engineering departments develop new products, production processes and technologies.
The range of Breton work centres, designed for machining aluminium, steel, titanium, special alloys, engineered and composite materials offers a number of solutions across a broad range of industrial applications. In addition to the natural and engineered stone markets, at least 60% of machines offered by the tool machine division are for the civil aviation and aerospace industries and used for manufacturing dies, models, precision engineered components and gears.
ANTICIPATING THE MARKET
Breton machines are designed based on accurate market surveys aiming at anticipating customer demand. The strength of this company is to achieve the shortest time to market possible so as to be ready to launch innovative solutions satisfying new demands. In particular aerospace customers are focused on machine precision and flexibility with the possibility of milling and machining at the same time different types of materials spanning from titanium to aluminium and carbon fibre.
Production is managed by an advanced software application. Production is equipped with the most modern automatic tool machines available which offer and ensure high quality standards are satisfied as well as reducing production times.
This is how Breton can provide the market economically viable solutions. Highly skilled workers, regular and accurate quality controls on incoming materials and components and finally the end product is subject to stringent controls to ensure Breton machines guarantee performance, reliability and longevity.
Research and development, words that are certainly not rhetorical for Breton.
The company employs about 620 people and has its own in-house research unit and the mechanical and electronic engineering departments develop new products, production processes and technologies.
ANTICIPATING THE MARKET
Breton machines are designed based on accurate market surveys aiming at anticipating customer demand. The strength of this company is to achieve the shortest time to market possible so as to be ready to launch innovative solutions satisfying new demands. In particular aerospace customers are focused on machine precision and flexibility with the possibility of milling and machining at the same time different types of materials spanning from titanium to aluminium and carbon fibre.
Production is managed by an advanced software application. Production is equipped with the most modern automatic tool machines available which offer and ensure high quality standards are satisfied as well as reducing production times.
This is how Breton can provide the market economically viable solutions. Highly skilled workers, regular and accurate quality controls on incoming materials and components and finally the end product is subject to stringent controls to ensure Breton machines guarantee performance, reliability and longevity.
Friday, 8 April 2011
Breton ULTRIX 1000 RT HD - Five axes, still and always
Ultrix 1000 RT HD, highly automated high-speed machining centre with 5 axes, engineered for milling, turning and grinding operations on up-to-1200mm diameter pieces. This machining centre is equipped with a powerful 75 kW, 300 Nm, 14.000 rpm spindle and with software for the cut of Klingelnberg and Gleason bevel gears. This is Breton’s answer to the constant demand for quality and precision in high automation production systems for the machining of mid-sized and small parts.
Ultrix vertical machining centre is specifically conceived for machining steel, aluminium, superalloys and composite materials.
It features a gantry structure with mobile cross beam. The 5-axes movement is generated by the three linear axes combined with a rotary tilting table.
There are several models of Ultrix CNC milling and turning centres to choose from: the 800 (with 4 axes), the 800 RT and the Ultrix 1000, 1000 RT and 1000 RT HD.
The table rotation is around a C axis that can reach 1.000 rpm when turning. The A tilting axis can reach 100 rpm. The linear axes feature a speed of up to 60 m/minute. Ultrix are multipurpose machining centres performing consistently the horizontal and vertical turning, milling, drilling and grinding, with just one positioning of the piece.
The turning boring bar placed on a side of the vertical ram enables to turn externally pieces which are higher than the Z travel thanks to the additional 150 mm vertical stroke of the boring bar. In addition, this allows our milling and turning centres to use shorter tools, thus jolts are reduced and the utilization of vibration-damping bars is limited only to very deep turning operations on full-hard materials.
All Ultrix models can be equipped with a tool-store holding 30, 60 or 150 tools, automatic pallet-changing facilities and an array of options to fully tailor the machine to the customer's various needs.
