Wednesday, 27 June 2012

Thinking differently the gears manufacturing


Being able to cut high-precision tooth profiles is of primary importance in gear cutting. Traditional processes (using "gear hobbers") involve some fundamental limits, both in the design and prototype phase, as well as when cutting the gear.

These systems are competitive only for large production runs, but are unsuitable for the production of prototypes or for small scale production (often the case with big gears) as the tools are very expensive, with long supply lead times, and the geometric refinement of the toothing (done by applying geometric micro-deviations to the theoretical tooth profile) is usually an extremely time-consuming process.


5-axis machining centre aren't affected by these limits as they use standard (cylindrical, toric or spherical) tools, and the development/prototyping processing is done using very precise software of the latest generation.

Breton's experience with 5-axis machine tools, precision mechanics and in the aerospace industry, has helped the company make a name for itself in the gear-cutting sector as a reliable and decisive partner, offering professional and innovative services.




In partnership with KISSSOFT - a leader in mechanical engineering software - we've developed the Breton Gear Design, a third generation geometry tool, guaranteeing the greatest accuracy and reliability.


Breton also developed the Breton Gear Cam, a CAM tool, so you can use just the right tool and strategy for every machining process.

This has been the approach with the Ultrix (tilting turning bench), Maxima and Titan (gantry and large-size turning bench) numeric controls, for an integrated turning, milling and tooth-cutting process, with pre and post heat treatment of medium-large gears (up to 2500 mm for one-piece gears).

The solution developed by Breton makes it possible for gear designers to design and produce gears quickly, using traditional 5-axis numeric controls, with excellent results:
- cylindrical gears with straight-cut or helical-cut teeth
- herringbone gears
- bevel gears with straight-cut and spiral-cut teeth in the most common geometries
- face gears for orthogonal drive trains
- skew-axis gears


As in the past, Breton puts its know-how and experience at the customer's service, developing innovative solutions destined to leave their mark in time.


For more INFO write at mail@breton.it
We’ll get back to you promptly.
Thank you for the attention and best regards.
By-by
Sergio Prior

11 comments:

  1. All the information you shared is really great. Thanks for sharing this information. You can get the more information about gear hobs from http://www.gearcuttingtool.com/ site. Just visit the site once.

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  2. Great share I really always searing this types of post which is very useful in our daily life. Gear cutting tools are used in different way.

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  3. Great post! The fact that you means someone is reading and liking it! Congrats!That’s great advice.

    Gear Hobs

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  4. Dear SHB Cuttingtools
    thank you very much
    I always hope that my work is useful
    Sergio Prior

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  5. Gear Hobs
    SHB Manufacture Spline Hobs to standard as well as to specific requirements of the user for Straight Sided as well as Involute Splines in Class ‘A’ and Class ‘AA’ accuracies with following features:

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  6. This is the reason why it is important to find quality gear cutting tools that can help in efficient cutting and shaping. There are many manufacturers that manufacture these tools today. It is crucial to find out a renowned manufacturer that can supply some of the highest qualities of tools of different kinds. As a result, it can ensure higher efficiency and functionality of the gear, as a whole.

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  7. Hi, I really appreciate you for all the valuable information that you are providing us through your blog.

    Broach Resharpening Facility

















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  8. Thank you very much Mr. Broach India
    Sergio Prior
    Marketing Manager
    Breton SpA

    ReplyDelete

  9. Nice post, I bookmark your blog because I found very good information on your blog, Thanks for sharing- more information. planetary assembly

    ReplyDelete
  10. Great post!!Thanks for sharing it with us....really needed. TensileMill CNC offers small and large, high speed, machining centers designed to prepare the highest quality flat and round tensile specimens. With our intuitive and user friendly tensile software interface, we make it easy for any operator to control the machining process from start to finish with only a few buttons...Tensile Sample Preparation Equipment

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