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Showing posts with label composite. Show all posts
Showing posts with label composite. Show all posts

Tuesday, 24 April 2012

Breton Flymill - how to make a giant gear wheel

Hello,
Our customer, Pushpak Trademech Ltd., sent me this amazing photo showing a gear wheel completed after a lengthy work.

It is one of the largest gear wheels ever built, with a diameter of some 9.5 metres.
 In the video below you can see how the Flymill 1600/K80, a high-speed vertical machining centre produced by Breton SpA, machines one of the four sectors composing the gear wheel.




Click here for more INFO 

Sergio Prior

Thursday, 22 March 2012

Monday, 18 July 2011

BULL'S EYE CENTRED - part 1

Innovative products incorporating that technology which has made Breton one of the leading enterprises on the world market for work centres.  
The Breton range of machines are acknowledged worldwide for the superior quality technology, their excellent production performance, the innovative solutions offered and unequalled quality of the products and services this company provides to each individual customer.
If 2010 is to be remembered as a difficult year for many industries and with many companies hit by the international crisis, the aerospace market, instead,  moves in its own direction.  This specific industry is tied to long-term projects which are affected marginally by economic trends and crisis.  
The reason is because it takes around 10 years to design, develop, build and market a new plane.  
In fact, the majority of new work orders commissioned  to Breton in 2010 came from the civil aviation and  aerospace industries.
Breton, located in Castello di Godego (TV), in just a few years has become a key manufacturer of CNC work centres, a position which it still holds today at an international level.  The key to success? 
Research and development, words that are certainly not rhetorical for Breton.  
The company employs about 620 people and has its own in-house research unit and the mechanical and electronic engineering departments develop new products, production processes and technologies.
The range of Breton work centres, designed for machining aluminium, steel, titanium, special alloys, engineered and composite materials offers a number of solutions across a broad range of industrial applications.  In addition to the natural and engineered stone markets, at least 60% of machines offered by the tool machine division are for the civil aviation and aerospace industries and used for manufacturing dies, models, precision engineered components and gears.

ANTICIPATING THE MARKET 

Breton machines are designed based on accurate market surveys aiming at anticipating customer demand.  The strength of this company is to achieve the shortest  time to market possible  so as to be ready to launch  innovative solutions satisfying new demands.  In particular aerospace customers are focused on machine precision and flexibility with the possibility of milling and machining at the same time different types of materials spanning from titanium to aluminium and carbon fibre
Production is managed by an advanced software application. Production is equipped with the most modern automatic tool machines available which offer and ensure high quality standards are satisfied as well as reducing production times
This is how Breton can provide the market economically  viable solutions. Highly skilled workers, regular and accurate quality controls on incoming materials and components and finally the end product is subject to stringent controls to ensure Breton machines guarantee performance, reliability and longevity.
Per info ask to mail@breton.it.

Read part 2 >>

Thursday, 13 January 2011

EAGLE 5 axis vertical high-speed machining centre designed for light alloys, composite materials and resin

EAGLE is a 5 interpolated axes work centre with a gantry structure and mobile crossbeam: the perfect solution when high-speed machining operations are required for milling aluminium and engineered materials.
This machining centre is specially designed for machining complex 3-D components for the aviation industry.


EAGLE has a choice of configurations enabling to perform even the most demanding jobs with maximum flexibility, performance and efficiency, with work ranges spanning from 2.500x2.000Fthe twistx1.000mm up to 20.000x5.000x2.500mm and over, with a twin crossbeam and twin ram for pendular works.
Rigidity and high dynamics are distinctive features of this work centre, which make it ideal for machining a wide range of components and products at extremely high speeds and with maximum milling performance.
Thanks to the speed of the linear axes which reach up to 85m/min and to the symmetrical rotary tilting head with continuous rotation of the "C" axis and 0° to +115° rotation of the "A" axis, EAGLE offers the operators the possibility of performing the 5-axes machining of complex profiles, ensuring maximum precision and machine dynamics when milling undercuts.

The twist head, which can be positioned at any angle, allows for mounting a spindle up to 40kW and with rotation speed up to 28.000 rpm, providing this machining centre with outstanding milling efficiency and performance.

The closed structure and drive assemblies which are all mounted on the top part of the machine, ensure maximum operator safety and remarkable precision, performance and reliability during the machining.





For info and requests about the vertical machining centre Breton EAGLE write to mail@breton.it.
We’ll get back to you promptly.
Well, that’s all for today, thanks for your attention.
Bye-bye
Sergio Prior

Thursday, 16 December 2010

Latest 5-axis centre

Breton launches Raptor, a vertical high-speed machining centre and the ideal solution for milling, contouring, trimming and boring light alloys, resins and composite engineered materials.   This machining centre is perfect for machining 3-D workpieces satisfying the most demanding requirements across a number of industrial applications as the aerospace  and engineered materials industries.
In the  last two years one of the few markets  that has managed to ride out the economical global crisis is the aviation industry with names as Boeing  787 and Airbus 380 and countries as Russia and the emerging new markets as China are registering a more than positive  recovery.  When talking about the aerospace and aviation industries, we have to talk about precision 5-axis milling  operations for machining not just metals but also composite and engineered materials consisting  of several layers of different materials.    Raptor,  our latest machining centre, has been designed and developed  to satisfy these precise production requirements.
The machining centre for demanding production
Raptor is a vertical high-speed machining centre and the ideal solution for milling, contouring, trimming and boring light alloys, resins and composite engineered materials. 
Raptor is, without doubt, the machining solution  for milling 3-D workpieces typical of the aviation industry, but not only, as this type of production process is now used in  nautical and energy applications.  
Raptor is the perfect solution for heavy-duty production requirements thanks to the structural rigidity and machine dynamics offering improved high-speed machining combined with greater milling power. These important features are further enhanced by the fast linear axes which reach speeds of up to 80 m/min,  and the tilting and twist head, axis C with a rotational capacity of   ± 200°  and axis A rotates from 0° up to +115°, makes this machine highly versatile when working with 5 continuous axes ensuring maximum precision and performance even when performing undercuts. 
The twist head with direct drive can be positioned at any angle.
Increased milling performance is guaranteed by a 20 kW spindle reaching speeds of 28,000 rpm/min.
Our Raptor machining centre offers greater linear axis  - X, Y and Z -   travel, respectively 3,800mm, 2,800mm and 1,200mm.
Another important quality of the latest Breton machine  is high machining and milling precision.  In fact the linear axes offer guaranteed positioning with a ±0,015 mm/m tolerance margin and repositioning precision tolerance of  ± 0,007  mm/m. 
The rotary axes offer precision positioning with a ±0,025” tolerance margin and repositioning precision tolerance of ± 0,017”.
Our Raptor machining centres are fitted with tool magazines for holding up to 14 tools and as optional accessory can be increased to accommodate up to 100 tools.  
The closed structure and drive assemblies mounted on the top part of the machine, ensure maximum operator safety and maximum machining precision, performance and reliability.   

Thursday, 25 November 2010