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Showing posts with label machining centre. Show all posts
Showing posts with label machining centre. Show all posts

Wednesday, 23 November 2011

Breton automation - We make the Difference


With its exchange systems of differently sized pallets, Breton opens new pathways for complementing its 5-axes high-speed machines.
Increase in productivity is ensured by customized pallet exchange systems handling weights up to 1.000 kg (pallet included) and additional tool magazines with 30, 60 or 150 cells.
2-position pallet exchange system composed of a CNC controlled single-fork exchanger with pallet clamping device (diameter of 1.000 mm) (capacity: 1.000 kg).
 
Automatic 5-position 700 mm Ø pallet exchange system, without clamping jaws and composed of a pallet handler/exchanger, loding/unloading station and five pallets. For more info click here >> 
Automatic 2-position 800x800 mm pallet exchange system, composed of a CNC controlled pallet handler/exchanger with double clamping device and capacity of 800 kg.
Automatic piece exchanger through anthropomorphic robot with 2-position pick-up tongs.

For more info click here >>

Friday, 4 February 2011

5-axis CNC vertical machining centre for milling very large workpieces

A range of interpolated 5-axis CNC vertical machining centres designed for milling medium, large and very large workpieces across various materials as steel, aluminium, composites and resin.


The Flymill range of machining centres offers four models - 1000, 1300, 1600 and 2000. The main difference between  the models is vertical and horizontal travel – 2,500 mm, 4,000  mm and 3,500 mm – whereas longitudinal travel spans from 2000mm to 8,000mm and over. 
The amply dimensioned table, structural rigidity and operational travel distances allow these machining centres to operate also in a  shuttle configuration. Linear axis speed  is 40m/min and can reach up to 60m/min.  The twist heads, with continuous axis C rotation, axis A rotation from -105° to +120°, rotational speed of 100 rpm and 40 kW electrospindle, guarantee maximum production flexibility and are the ideal solution for complex machining operations. 
A wide choice of high-performing electrospindles is available  with rotation speeds reaching up to 40,000 rpm and continuous torque up to 137 Nm allowing  for continuous  high-speed machining of composite materials, light alloy, steel and superalloys from rough milling  to surface finishing operations. All the electrospindles are thermally stabilised and a purpose software specifically  designed compensates any thermal expansion  and drift  to ensure maximum machining precision in varying operational conditions.  

A wide selection of optional accessories are also available for the Flymill range allowing customers to adapt these machining centres to specific individual requirements.

The photos show the FLYMILL 1600 of our Customer Pushpak Trademech Ltd while machining large gearwheels for mills and dams.

Here you can find the catalog in PDF format of the range FLYMILL
If you're interested in the Breton FLYMILL machining centre, just drop us a line at mail@breton.it. We'll get back to you promptly.

Thank you for your interest: we're looking forward to hearing from you.
Bye-bye
Sergio Prior

Thursday, 16 December 2010

Latest 5-axis centre

Breton launches Raptor, a vertical high-speed machining centre and the ideal solution for milling, contouring, trimming and boring light alloys, resins and composite engineered materials.   This machining centre is perfect for machining 3-D workpieces satisfying the most demanding requirements across a number of industrial applications as the aerospace  and engineered materials industries.
In the  last two years one of the few markets  that has managed to ride out the economical global crisis is the aviation industry with names as Boeing  787 and Airbus 380 and countries as Russia and the emerging new markets as China are registering a more than positive  recovery.  When talking about the aerospace and aviation industries, we have to talk about precision 5-axis milling  operations for machining not just metals but also composite and engineered materials consisting  of several layers of different materials.    Raptor,  our latest machining centre, has been designed and developed  to satisfy these precise production requirements.
The machining centre for demanding production
Raptor is a vertical high-speed machining centre and the ideal solution for milling, contouring, trimming and boring light alloys, resins and composite engineered materials. 
Raptor is, without doubt, the machining solution  for milling 3-D workpieces typical of the aviation industry, but not only, as this type of production process is now used in  nautical and energy applications.  
Raptor is the perfect solution for heavy-duty production requirements thanks to the structural rigidity and machine dynamics offering improved high-speed machining combined with greater milling power. These important features are further enhanced by the fast linear axes which reach speeds of up to 80 m/min,  and the tilting and twist head, axis C with a rotational capacity of   ± 200°  and axis A rotates from 0° up to +115°, makes this machine highly versatile when working with 5 continuous axes ensuring maximum precision and performance even when performing undercuts. 
The twist head with direct drive can be positioned at any angle.
Increased milling performance is guaranteed by a 20 kW spindle reaching speeds of 28,000 rpm/min.
Our Raptor machining centre offers greater linear axis  - X, Y and Z -   travel, respectively 3,800mm, 2,800mm and 1,200mm.
Another important quality of the latest Breton machine  is high machining and milling precision.  In fact the linear axes offer guaranteed positioning with a ±0,015 mm/m tolerance margin and repositioning precision tolerance of  ± 0,007  mm/m. 
The rotary axes offer precision positioning with a ±0,025” tolerance margin and repositioning precision tolerance of ± 0,017”.
Our Raptor machining centres are fitted with tool magazines for holding up to 14 tools and as optional accessory can be increased to accommodate up to 100 tools.  
The closed structure and drive assemblies mounted on the top part of the machine, ensure maximum operator safety and maximum machining precision, performance and reliability.