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Showing posts with label Vertical turning and milling center. Show all posts
Showing posts with label Vertical turning and milling center. Show all posts

Wednesday, 18 July 2012

Breton China

An interview with Mr Riccardo FalchettoBreton China Manager




















How many people are in the Breton China team?
Currently, the Breton China team consists of 8 people, both Italians and from other countries, all of whom are selected to be part of a highly efficient and competent team.

What sort of services do you offer?
Breton China offers above all a commercial service for promotional and sales purposes. But in our branch  our customers can also benefit from a speedy assistance and machine installation service, with personnel trained directly by Breton SpA. We will soon also have a spare parts warehouse to offer the fastest repair services. This is further commitment to our customers in the Far East to guarantee fast response times to meet any requirements with our equipment and technicians.

What are the characteristics of the Chinese market?
The Chinese market is now the most important market in the world for machine tool users. The leading sectors are the Aeronautical and molding/modelling sectors. The aeronautical sector is essentially dominated by big, state-owned companies, but in the last two years many private companies and private/public companies have also been established with a promising outlook in subcontracting and commission manufacturing. Breton China operates in the molding sector, where the companies are private and look above all for products of quality, so it's been fairly easy to establish profitable business relations, while in the aeronautical sector dominated by state-owned companies we have been developing a network of relations that starts to bear fruit; public relations are essential in an institutional context such as this in Asia.

What sort of development do you envisage in the sector you are operating in?
We expect it to be very promising. Breton China was established 2 years ago. In July we'll deliver 4 machines, and will have installed 10 machines by the end of the year. We expect to triple sales over the next 2 years.

Do you operate also in other Asian countries? Do you have any contacts in neighbouring countries for example-
We've sold machines in Pakistan and Singapore, but our focus is on China also due to the size of the country. In the molding sector alone there are around 35,000 companies. It's a strategic market for those looking to the future.

What are Chinese customers like to work with?
The big state-owned companies tender contracts to purchase machinery.  The lowest bid does not always win the orders. They usually buy products they've used in the past and don't really put their trust in something new. These difficulties can only be solved with a methodical and convincing action directly "in situ" for satisfactory, long-term results. Customer relations are essential, and Breton has just what it takes to be the very best partner. 
Thank Mr. Falchetto
By-by
Sergio Prior

Wednesday, 23 November 2011

Breton automation - We make the Difference


With its exchange systems of differently sized pallets, Breton opens new pathways for complementing its 5-axes high-speed machines.
Increase in productivity is ensured by customized pallet exchange systems handling weights up to 1.000 kg (pallet included) and additional tool magazines with 30, 60 or 150 cells.
2-position pallet exchange system composed of a CNC controlled single-fork exchanger with pallet clamping device (diameter of 1.000 mm) (capacity: 1.000 kg).
 
Automatic 5-position 700 mm Ø pallet exchange system, without clamping jaws and composed of a pallet handler/exchanger, loding/unloading station and five pallets. For more info click here >> 
Automatic 2-position 800x800 mm pallet exchange system, composed of a CNC controlled pallet handler/exchanger with double clamping device and capacity of 800 kg.
Automatic piece exchanger through anthropomorphic robot with 2-position pick-up tongs.

For more info click here >>

Friday, 24 June 2011

Thursday, 16 December 2010

Latest 5-axis centre

Breton launches Raptor, a vertical high-speed machining centre and the ideal solution for milling, contouring, trimming and boring light alloys, resins and composite engineered materials.   This machining centre is perfect for machining 3-D workpieces satisfying the most demanding requirements across a number of industrial applications as the aerospace  and engineered materials industries.
In the  last two years one of the few markets  that has managed to ride out the economical global crisis is the aviation industry with names as Boeing  787 and Airbus 380 and countries as Russia and the emerging new markets as China are registering a more than positive  recovery.  When talking about the aerospace and aviation industries, we have to talk about precision 5-axis milling  operations for machining not just metals but also composite and engineered materials consisting  of several layers of different materials.    Raptor,  our latest machining centre, has been designed and developed  to satisfy these precise production requirements.
The machining centre for demanding production
Raptor is a vertical high-speed machining centre and the ideal solution for milling, contouring, trimming and boring light alloys, resins and composite engineered materials. 
Raptor is, without doubt, the machining solution  for milling 3-D workpieces typical of the aviation industry, but not only, as this type of production process is now used in  nautical and energy applications.  
Raptor is the perfect solution for heavy-duty production requirements thanks to the structural rigidity and machine dynamics offering improved high-speed machining combined with greater milling power. These important features are further enhanced by the fast linear axes which reach speeds of up to 80 m/min,  and the tilting and twist head, axis C with a rotational capacity of   ± 200°  and axis A rotates from 0° up to +115°, makes this machine highly versatile when working with 5 continuous axes ensuring maximum precision and performance even when performing undercuts. 
The twist head with direct drive can be positioned at any angle.
Increased milling performance is guaranteed by a 20 kW spindle reaching speeds of 28,000 rpm/min.
Our Raptor machining centre offers greater linear axis  - X, Y and Z -   travel, respectively 3,800mm, 2,800mm and 1,200mm.
Another important quality of the latest Breton machine  is high machining and milling precision.  In fact the linear axes offer guaranteed positioning with a ±0,015 mm/m tolerance margin and repositioning precision tolerance of  ± 0,007  mm/m. 
The rotary axes offer precision positioning with a ±0,025” tolerance margin and repositioning precision tolerance of ± 0,017”.
Our Raptor machining centres are fitted with tool magazines for holding up to 14 tools and as optional accessory can be increased to accommodate up to 100 tools.  
The closed structure and drive assemblies mounted on the top part of the machine, ensure maximum operator safety and maximum machining precision, performance and reliability.   

Thursday, 25 November 2010

Friday, 8 October 2010

MAXIMA 1600 - installation at customer's site

MAXIMA is a vertical multi-purpose 6-axis high-speed machining centre designed for milling and turning operations and machines parts with diameters up to 3500 in superalloys (titanium, Inconel etc), steel, aluminium and composites.

MAXIMA is the perfect solution for turning, milling, boring and tapping complex 3-D components  used in the aeronautical, energy and precision engineering industries. A single machine for transforming  raw materials into a finished product minimising workpiece repositioning times.

The linear axes can reach speeds of up to 60 m/min and worktable rotary speeds of up to 500 rpm. The axes are structurally robust and the milling/turning worktable can be supplied with  diameters of up to 3000mm,  operational torques up to 28000 Nm and loading capacities of 12000 kg.

MAXIMA can be supplied in a  choice of configurations allowing you to perform complex machining jobs with maximum flexibility, performance and efficiency with work ranges spanning from 2200x2500x1200 mm3 up to 10000x3500x2000 mm3 and over. 

This range incorporates an automatic head changeover system and six interpolated axes making these machines highly flexible when performing milling, turning and vertical turning operations. When milling the entire work area is exploited in full. 
The 5-axis milling head - with continuous axis C rotation, axis A rotation up to 135° -  mounts spindles with a torque output of maximum 1300Nm and can be positioned at any angle and is locked in place by powerful hydraulic brakes.    Special heads are available for internal and external turning operations.

Machining and finishing precision is guaranteed thanks to the limited geometric tolerances, thermal stability and the implementation of a specific software for compensating  spindle thermal expansion and  drifts which occur when machining and production conditions vary. 

The range of electrospindles enhance the MAXIMA range of machining centres  satisfying specific  production requirements.  And more detail:  M 1000/06 (100 kW, continuous torque 1000 Nm  in S1 and rotary speed of up to 6000 rpm) has been designed and developed for heavy-duty machining operations for milling steel and superalloys from rough milling to precision finishing; M 300/14 (75 kW, continuous torque 300 Nm in S1 and 14000 rpm) is the ideal solution for steel and aluminium from rough milling to precision finishing operations; M 51/28 (40 kW, continuous torque 51 NM in S1 and 28000 rpm) is the perfect choice for high-speed machining operations for steel and light alloys from rough milling to precision finishing  operations.
 

Tuesday, 5 October 2010

Breton technological innovations at BIMU Milan

Dear Customer,

Breton S.p.A. is pleased to invite you to the next BIMU exhibition in Milan, to present you the new range of products and solutions, developed to reach the top in high-speed precision machining. In particular, you will see the following machining centres:
Ultrix 1000 RT HD, highly automated high-speed machining centre with 5 axes, engineered for milling, turning and grinding operations on up-to-1200mm diameter pieces. This machining centre is equipped with a powerful 75kW, 300 Nm, 14.000 rpm/min spindle and with software for the cut of Klingenberg and Gleason bevel gears. This is Breton’s answer to the constant demand for quality and precision in high automation production systems for the machining of medium and small parts. Read more >>
Raptor 1200, the new range of machines, designed for milling operations on light alloys and composites. Read more >>

We will be waiting for you from October 5th to 9th at the Bimu exhibition in Milan, in Hall 9 Stand C16/D15.

Our best regards.

Breton SpA
Sales management 


Tuesday, 14 September 2010

NEW LOOK


Nuovo Look!Concurrently with the opening of IMTS in Chicago, Breton's Machine Tool site is renewed.
 
New graphics, many information concerning the vertical high-speed machining centres, video clips, photogallery, tables and catalogues.

What are you wating for? ... visit our new site and tell us your opinion!

IMTS 2010  from 13 to 18 September 2010 – CHICAGO

Breton Booth #: S-9319

Friday, 30 July 2010

MAXIMA - Multipurpose Machining Centres for Milling and Turning Large Workpieces

Breton introduces the new MAXIMA range of multipurpose gantry machining centres, specially designed for the complete machining of mid-sized and large workpieces made of composite materials, resins, aluminium, steel and superalloys, particularly in the aerospace, energy, and transport sectors, that require both turning and milling.

These new machines available from Breton S.p.A. are powerful and dynamic thanks to their heavy-duty structure and turning and milling tables offering diameters up to 3.000 mm, torque up to 28.000 Nm and load capacities that can range as high as 12.000 kg.
MAXIMA's different models make it possible to carry out even the most demanding machining with top flexibility and operating efficiency, on machining ranges from 2.500x2.500x1.200 mm up to 8.500x3.500x2.000 mm and over.

MAXIMA centres also feature a rapid speed up to 60 m/min in the linear axes and a rotary speed up to 500 rpm.


An automatic system for head change, six interpolated axes and a design that allows using the work area to its full potential, help making this machine range extremely versatile. 
The 5-axes milling head with continuous C-axis rotation, A-axis rotation up to 135° and the usage of spindles providing a max. torque up to 1.300 Nm, enable its positioning without any angular limit, also thanks to high-powered hydraulic brakes. All this contributes further to increase MAXIMA’s power and versatility. In addition, special turning heads to perform both inside and outside turning are available.
For further productivity advantage, these centres can carry out turning, milling, drilling, tapping and grinding operations in just one setup.
The wide range of MAXIMA models ensure that even the most demanding and peculiar production requirements are met and exceeded.