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Thursday, 30 May 2013

MATRIX 1000 - Ideal machine for aerospace, automotive and die-manufacturing



A competitive solution 
High-speed precision machining centre for milling complex three-dimensional work-pieces which require accurate machining and continuous axis interpolation.
MATRIX 1000 is the ideal solution to satisfy production requirements across a multitude of industrial applications from aerospace industry to automotive, die-manufacturing and design.



Wide choice of configurations for customized performances
Various solutions for the best machine configuration to satisfy each need:
- Standard model with one working area
- Model with two working areas for pendular machining.

Easy access and perfect visibility
Great accessibility and visibility of the working area thanks to the machine gantry structure with moving bridge and wide frontal doors.

High precision, dynamics and speed with 5 continuous axes
In order to ensure high performances, the new 
MATRIX 1000 is provided with heavy-duty shoulders manufactured using the ground-breaking Metalquartz technology.

Shoulders consist of a sandwich structure made of stabilized arc welded steel, whose ribbing is embedded in a quartz composite material with a polymeric matrix. 

This exclusive technology ensures a very high structural rigidity and vibration damping, which guarantees a better surface finish and a longer service life of the cutting tools.

A superior head
The electrospindles offer always the best machining performance thanks to the cast-iron fork designed head which offers structural rigidity with efficient vibration damping properties. The most high-performance machining centres are provided with Direct Drive motorized heads.




High-speed, Performance and Precision
The carriage and beam travel on properly dimensioned recirculating roller guideways ensure machining precision and stability. Axes are moved by a ground ball screw and double preloaded ball nut assembly.

Maximum axis precision is achieved thanks to the micrometric technology applied. Axes are powered by digital drives and ultimate generation brushless servomotors.

Wide choice of electrospindles
The 
MATRIX 1000 machining centre can be supplied with a wide range of electrospindles depending on the type of material to be machined. Machining precision is always guaranteed by the thermal stabilising system which consists of a special software designed and developed to compensate natural thermal expansion in the electrospindles when machining conditions vary.




M38/28
A 20 kW electrospindle with a 38 nm continuous torque in S1 and 28,000 rpm is the ideal choice for high-speed machining requirements for steel and light alloy from rough milling to precision surface finishing operations.



M51/28
Electrospindle featuring a power of 40 kW, continuous torque of 51 Nm in S1 duty and 28.000 rpm: the ideal choice for customers requiring high-speed machining on either steel or light alloys, from rough-machining up to precision finishing.



M100/18
Electrospindle featuring a power of 40 kW, continuous torque of 100 Nm in S1 duty and 18.000 rpm: smartly performing any machining operation on either steel or light alloys, from rough-machining up to precision finishing.


Simple and reliable tool magazines
According to the various models, wheel-type or chain-type tool magazines with fast manipulator to reduce tool changeover times are available. Installed outside the work area and therefore free of dirt, these tool magazines ensure the greatest reliability over the time. 
They can be equipped with an automatic chip coding system containing tool data and information.
Dust extraction and ceiling enclosure
When machining composite materials and resin, MATRIX 1000 can be fitted with an efficient and effective dust extraction system which is installed on the spindle nose. In addition, top-roof bellows can be fitted to the machining centre creating a complete enclosure isolating the machine from the surrounding areas. 
Different models of dust extraction systems are available to satisfy any customer’s requirements.
The ideal cooling system
Depending on the type of machining, the tool cooling system can use a coolant liquid which flows inside and outside the spindle (60 L/min) with fixed or variable (up to 70 bar) internal pressure, or incorporate a spray mist system, or simply use compressed air.

Monitoring and in-process inspections
MATRIX 1000 can be supplied with a laser tool presetter and a radio frequency probe for acquiring work-piece size and coordinates.

So, why don’t you request a quotation for a MATRIX 1000?

Write to mail@breton.it
By-by
Sergio Prior

Friday, 24 May 2013

EAGLE - Customized Efficiency



High-speed 5-axis machining centre for milling, boring and trimming small to large size work-pieces in composite materials, sandwich structures, light alloys, resin and plastic.

Wide choice of configurations for customized performances 
Various solutions for the best machine configuration to satisfy each need:
- Standard model with one working area
- Model with two working areas for pendular machining
- Model with automatic loading/unloading of the workbench.

Easy access and perfect visibility
Great accessibility and visibility of the working area thanks to the machine gantry structure with moving bridge and wide frontal doors.
Precision, Dynamics and Flexibility when machining at high speed with 5 continuous axes
A superior head
The electrospindles offer always the best machining
performance thanks to the cast-iron fork designed head which offers structural rigidity with efficient vibration damping properties.


High-speed, Performance and Precision
The carriage and beam travel on properly dimensioned recirculating roller guideways en-sure machining precision and stability. Carriage and beam drive assemblies consist of a precision rack and pinion system, whereas the ram is driven by a ball screw and pre-loaded ball nut assembly. Axis motion is powered by ultimate generation digital ser-vodrives and brushless servomotors.

Wide choice of electrospindles
The EAGLE machining centre can be supplied with a wide range of electrospindles depend-ing on the type of material to be machined. Machining precision is always guaranteed by the thermal stabilising system which consists of a special software designed and devel-oped to compensate natural thermal expansion and drift in the electrospindles when ma-chining conditions vary.




M30/14
16KW electrospindle with a 30 Nm class S1 continuous torque and a rotation speed of 14500 rpm, the ideal solution for machining composite materials and resin from rough milling to precision finishing operations of light alloys.



M38/28
A 20 kW electrospindle with a 38 nm continuous torque in s1 and 28,000 rpm is the ideal choice for high-speed machining requirements for steel and light alloyprecision surface finishing operations.



M51/28
Electrospindle featuring a power of 40 kW, continuous torque of 51 Nm in S1 duty and 28.000 rpm: the ideal choice for customers requiring high-speed machining on either steel or light alloys, from rough-machining up to precision finishing.


Simple and reliable tool magazine
The wheel-type tool magazine can hold up to 30 tools with diameters of up to 140mm and 300mm in length. Completely isolated from the work area, this tool  magazine ensures the greatest reliability with reduced tool changeover times. Upon request EAGLE an be sup-plied with rack-design tool magazine for holding up to 150 tools. The tool magazine can be equipped with an automatic chip coding system containing tool data and information.



Dust extraction and ceiling enclosure
When machining composite materials and resin, EAGLE an be fitted with an efficient and effective dust extraction system which is installed on the spindle nose. In addition, top-roof bellows can be fitted to the machining centre creating a complete enclosure isolating the machine from the surrounding areas.


Monitoring and in-process inspections
EAGLE can be supplied with a laser tool presetter and a radio frequency probe for acquiring work-piece size and coordinates.

The ideal cooling system
Depending on the type of machining operation, the tool cooling system can use a coolant liquid which flows inside and outside the spindle (60 L/min) at an internal operational pressure of up to 40 bar, or incorporate a spray mist system, or simply use compressed air.
So, why don’t you request a quotation for a EAGLE?
Write to mail@breton.it
By-by
Sergio Prior

Wednesday, 8 May 2013

MAXIMA - Vertical machining centre for milling and turning


A competitive solution
Multitasking, high-speed vertical 6-axes machining centre for vertical milling and turning of workpieces up to 3.500 mm in diameter.

MAXIMA is ideal for turning, milling, drilling and tapping components with a three-dimensional, complex shape such as those used in aeronautics and gear, energy or general mechanical sectors, minimizing the piece positioning operations during the transition from raw material to finished product.
Wide range of configurations for custom  made performances
There are many ways to configure the machine in order to meet any job requirements:
- standard version with one work area
- version with two work areas for hunting machining
- version with double Ram
- version with double beam
- Different solutions for automated pallet loading/ unloading are available for either a single machine or “machining islands”.

Easy access  and clear view
Clear view of the work area that is within the operator easy reach thanks to the machine gantry structure with mobile bridge and wide frontal doors.
 

A superior head
The electrospindles always offer the highest machining performance thanks to the cast-iron, fork designed head ensuring structural rigidity and efficient vibration damping. The totally symmetrical structure of the head guarantees the best mechanical precision even when environmental temperature is variable.

High Speed,  Dynamics  and Precision 
Carriage and beam travel on suitably dimensioned recirculating roller guides ensuring precision and stability. Axis motion is through a system consisting of a ground, recirculating roller screw/pre-loaded nut assembly, or a double rack and pinion system with electronic backlash recov-ery, powered by brushless motor. 
Axes are controlled by digital drives with latest generation, brushless servo motors.

Wide range of electrospindles
MAXIMA machining centre can be equipped with a
wide range of electrospindles according to the required machining.
Machining precision is always guaranteed by the thermal stabilizing system of the spindle and the software designed to compensate natural, thermal expansions of the electro-spindle as the machining conditions change. Simple and reliable tool magazines.
Depending on the version, the machine can be provided with moving, fixed wheel-type magazines or chain magazines with manipulator for rapid exchange in order to minimize the tool changeover time.
Magazines are installed outside the work area for protection against dirt and long-term reliability.
They can also be provided with a system for the tool data automatic coding and chip reading.

M 51/28
Electrospindle featuring a power of 40 kW, continuous torque of 51 Nm in S1 duty and 28.000 rpm: the ideal choice for customers requiring high-speed machining on either steel or light alloys, from rough-machining up to precision finishing.

M 100/18
Electrospindle featuring a power of 40 kW, continuous torque of 100 Nm in S1 duty and 18.000 rpm: smartly performing any machining operation on either steel or light alloys, from rough-machining up to precision finishing.

M 300/14
Electrospindle featuring a power of 48 kW, continuous torque of 300Nm in S1 duty and 14.000 rpm: amazingly efficient when machining either steel or super alloys, from rough-machining up to precision finishing.

Top bellows and dust extraction

Ideal for machining composite and resin-based
materials, MAXIMA can be supplied with an efficient dust extraction system, which is installed on the spindle nose, and top bellows that completely enclose the machine thus isolating the work area from the surrounding area.
Different fume and dust extracting systems are available according to the customer specific requirements.

 

 
 
The ideal  cooling system
Depending on the type of machining, the tool cooling system may either use a coolant liquid flowing inside and outside the spindle (maximum 60 litres/minute) with a fixed or variable internal feeding pressure of up to 70 bar, or incorporate a spray mist system, or simply use compressed air.
So, why don’t you request a quotation for a MAXIMA?
Write to mail@breton.it
By-by
Sergio Prior